Merrow Border
The classic rolled, stitched edge — durable, clean and instantly recognizable on team and uniform patches.
Custom Embroidered Patches
Custom embroidered patches, made to last.
Thread-embroidered onto a twill or felt base, embroidery patches are the most recognized patch style there is — textured, durable and built for uniforms, team gear and brand identity.
✦
Textured & durableBuilt to survive years of wear and washing
What size is your patch?Enter the length and width in our Patch Size & Quote Calculator to see your patch size, then request a free price.
What makes it unique
Texture and tradition, done right.
Every embroidery patch is a series of small decisions — base, border, thread — that shape how it looks and wears over time.
Twill vs. Felt Base
Twill gives a crisp, modern finish; felt gives a softer, vintage look. We'll help you pick based on your design. See twill vs full embroidery on real patches.
Metallic & Specialty Thread
Add metallic, glow-in-the-dark or variegated thread for a patch that catches the light.
Specs & options
Built to your exact spec.
Embroidery patches are best for logos and wordmarks with moderate detail — bold shapes and clear lines translate best into thread.
- Base — Twill (crisp, modern) or felt (soft, vintage).
- Border — Merrow (classic rolled edge) or heat-cut for tighter detail.
- Backing — Iron-on, sew-on, adhesive or Velcro hook & loop.
- Sizing — Most patches run 2″–5″, sized to your placement.
Is this the right patch for you?
Best for logos with moderate detail.
Thread has a natural resolution limit — very fine text or gradients won't translate cleanly. If your design has intricate detail or photo-realistic color, PVC patches may render it more accurately. For bold, dimensional graphics, take a look at 3D puff patches.
Embroidered patch samples
Made to be worn.
Real embroidered patch orders, photographed as they left production.
Patch Size & Quote Calculator
Get an instant size estimate.
Enter your patch details below — we'll calculate the size automatically and send your request straight to our team.
We measure patches the same way they're worn — length across the top, width down the side. (Length + Width) ÷ 2 gives the estimated size.
- Instant size estimate as you type
- No fixed-price guesswork
- We'll email your exact quote
Questions
Embroidered patch FAQs.
What's the difference between twill and felt?
Twill is a tighter woven fabric that gives a crisp, clean base — the modern standard. Felt is thicker and softer, giving patches a vintage, textured look.
Is there a minimum text size for legibility?
Generally, letters under about 1/4″ tall start to lose clarity in thread. We'll flag anything too small during the mockup stage.
Can you match metallic or specialty thread colors?
Yes — metallic, neon and glow-in-the-dark threads are all available on request.
Iron-on or sew-on — which should I choose?
Sew-on is more permanent and better for items that get washed often (uniforms, workwear). Iron-on is faster to apply but works best on flat, heat-safe fabric.
How long does production take?
Most orders are produced and shipped within 10–15 days. Rush options are available — mention your deadline when you request a quote.
From the blog
Helpful reading before you order.
Short, practical guides from our team.
How to Order Custom Patches: What to Send for an Accurate Quote
The details a patch maker needs from you, how sizing and proofs work, and the small decisions that keep your order on schedule.
Read article
Embroidered, PVC, Leather or 3D Puff: How to Choose the Right Patch
Four patch types, four very different results. Here's how to match the material to your artwork, your budget and where the patch will actually be worn.
Read articleWhy Does My Embroidery Look Different From My Logo? 7 Common Reasons
Small text, thin lines, fabric, stitch density: seven reasons your finished embroidery doesn't match the logo on screen, and what to do about each one.
Read articleReady to bring your patch to life?
Share your artwork, size and quantity and receive a free, no-pressure quote within one business day.